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DS-1200 G4i

Sophisticated mail processing

Maximum performance, small footprint


Designed to meet the workflow demands of almost every high-volume mailing application, the DS-1200 G4i delivers maximum performance with the smallest footprint of any production-level solution. No matter what the job is, the DS-1200 G4i outperforms the competition every step of the way, from efficient paper loading to predictive intelligence that estimates when the job will be completed. 

The 24” colour touch screen, automated job changeover, and an infinite number of pre-set jobs make it easy to use. Folding, pack size, and envelope adjustments are all made automatically whenever a job is chosen. The simplicity of user controls ensures that set-up time is reduced to seconds rather than hours, which significantly reduces the need for a dedicated operator and on-site support. 

When assembling mail with variable pages, the DS-1200 G4i's state-of-the-art feeding technology, IMOS operating system, and Automated Insertion Management System (AIMS) guarantee the right documents are inserted into the correct envelope.

The DS-1200 G4i can read any type of coding including optical mark, optical character, and 1D and 2D data matrix barcodes. The automated camera adds flexibility by automatically adjusting to the individual mark locations of a particular job.  

Whatever your business requirements, the DS-1200 G4i can be configured with the appropriate modules.

View DS-1200 product video

Why choose the DS-1200 G4i?

Easy

All functions controlled by touch screen software

Grow revenue

Increase throughput and maximise ROI

Mitigate risk

Ensure information is secure with document traceability

Control expense

Reduce postage, preparation, equipment, and material costs

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DS-1200 G4i happy employer

Easy


The 22” colour touch screen and wizard-based guidance simplify operation. Quickly recall stored jobs or create new ones with ease. Load documents and envelopes, press start, and the DS-1200 G4i automatically measures the materials and sets itself up.

Speedy


Speed is achieved by increased internal processing enhancements and well-balanced input and output capacities. Automatically collate, fold, insert, seal, and count up to 12,000 mail pieces per hour. High capacity feeders can be loaded-on-the-fly and mobile document trolleys load directly from a printer while the system is running.

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DS-1200 G4i Media support
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DS-1200 G4i screen

Flexible


A wide variety of inserts, from flyers and BRE’s through to thick booklets and even CDs can be fed from a range of up to 16 insert feeders, each featuring fully automated separation adjustment for rapid job change.

Integrated


The DS-1200 G4i fully integrated direct impression envelope printing solution allows you to personalise envelopes as part of the mail assembly process. This eliminates the need for window envelopes and ensures the privacy of important customer information.

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DS-1200 G4i envelops

Specifications

Processing speed

Up to 12,000 envelopes/hour; 

24” touch screen PC control (Windows 10)  Standard
Automatic job set up  Standard
Document feeder capacity  Up to 5,000 sheets
Insert feeder capacity  Up to 6,000 inserts
Envelope feeder capacity  Up to 2,000 envelopes
Vertical stacker Up to 1500 envelopes; Flats up to 500 envelopes
Insert thickness Up to 6mm
Collation after folding Standard
Collation of inserts Standard
Double feed detection Optical Standard
Full modularity Standard
Online help / remote assistance Standard

Envelope sizes

C6, DL, C5, B5
Options  
Optical Mark Recognition(OMR)  Available
Optical Character Recognition (OCR)  Available
Linear Barcode Available
2D Data Matrix  Available
Double feed detection Mechanical  Available
Double feed detection Ultrasonic  Available
Closed loop Verification  Available
Mailing system interface  Available
Stamp affixing  Available
Envelope printing  Available
Envelope sorting Available

DS-1200 G4i testimonials

The DS-1200 folder inserter was the ideal solution to fulfill our customer’s increasing volume output. In one month, one of our customer’s facilities processed more than 207,000 pieces using the DS-1200.

—Financial customer

With lower operating overheads, the new system has already made a significant contribution to the company’s performance. The insert has, through its lower operating costs, made a real difference to the bottom line of our mailing process.

—Steve Beeching
Managing Director, FCS

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Designed to meet the workflow demands of almost every high-volume mailing application, the DS-1200 G4i delivers maximum performance with the smallest footprint of any production-level solution. No matter what the job is, the DS-1200 G4i outperforms the competition every step of the way, from efficient paper loading to predictive intelligence that estimates when the job will be completed. 

The 24” colour touch screen, automated job changeover, and an infinite number of pre-set jobs make it easy to use. Folding, pack size, and envelope adjustments are all made automatically whenever a job is chosen. The simplicity of user controls ensures that set-up time is reduced to seconds rather than hours, which significantly reduces the need for a dedicated operator and on-site support. 

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DS-1200 G4i folder inserter